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Recent Projects

Here are some of our recent projects that we have executed for customers.  Please reach out with any similar applications or questions via our CONTACT US page.

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11-Axis Custom Articulated Robot

Design, Integration, and Build of fully coordinated 11-axis, 6 DOF electro-hydraulic programmable large-scale robotic system with a 15-meter reach.

Hardware:

  • Beckhoff Twincat 3 based IPC

  • Distributed EtherCAT IO

  • .NET-based Operator HMI on touchscreen pendant

  • Custom kinematics package in C++

  • Motion stabilization instrumentation and algorithms

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Hygienic Dairy Filling Automation

Bag and Super Sack filling of Dairy Products. Super sack filler capable of filling and transferring full sack via servo-motion enabled lift arms.

Hardware:

  • Rockwell 5380 Series Controller

  • 5094 Flex 5000 Remote IO

  • Powerflex VFDs

  • Kinetix 5300 Servo Drives

  • PlantPAX DCS Environment with ViewME

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5D Robotic
Milling

Robotic high-speed cell is capable of milling unique, custom large-scale workpieces from a CAD model.  Working envelope is roughly 25' wide by 6' deep by 8' tall.

Hardware:

  • Repurposed KUKA Robot

  • Refurbished 9m rail

  • Wago Remote IO

  • Rockwell Programmable Safety

  • HSD Spindle with Delta High Frequency Drive

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Greenfield Cheese
Plant

Greenfield build of cheddar cheese production facility. Team effort of multiple Integrators to execute full project scope.

Hardware:

  • Rockwell CLX Series Controllers and IO

  • Rockwell MCCs with Ethernet I/P

  • PlantPAX DCS Environment with ViewSE

  • Legacy Plant Integration via Wonderware (Classic Intouch)

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LNG Storage PLC
Upgrade

Upgrade of Legacy GE 90-30 controlled LNG storage facility to ControlLogix. Full facility SIS system upgrade to SIL 2 Logix control with Redundant IO.

Hardware:

  • Rockwell CLX and CmpLX Controllers

  • Distributed IO - 1794 FLEX for PCS, 1715 Redundant for SIS

  • Aveva Archestra 2017 environment with Classic Intouch (Unmanaged) Application and Wonderware Historian

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Greenfield Personal
Care Plant

Greenfield build of personal care facility to manufacture liquid soap and antiperspirant. Team effort of multiple
Integrators to execute full project scope.

Hardware:

  • Rockwell CLX Series Controllers

  • Aveva Archestra 2017 Environment

  • InBatch Process/Batch Control

  • Distributed IO via Profibus and Profinet

  • Rockwell MCCs with Ethernet I/P